ProtoSafe™ | Safety Assessment Protocol by Consultivo
Safety Assessment Protocol
ProtoSafe
Safety maturity, quantified.

India's most rigorous quantified OHS assessment protocol — covering IS 14489, ISO 45001, IFC/World Bank EHS Guidelines, global best practices, and sector-specific requirements. Delivered with scored dashboards, star ratings, and multi-plant benchmarking.

Not just compliant. Measurably safer.

2,000+
Audits validated
the protocol
30 elements
Assessed per
facility
7 sectors
Specialist
protocols
What Is ProtoSafe

Beyond compliance.
Towards mastery.

Most safety audits answer one question: Are you compliant? That is a necessary question — but it is not sufficient. Compliance tells you whether you've cleared the minimum bar. It does not tell you how good your safety systems are, where your greatest risks lie, or how you compare to peers in your sector.

ProtoSafe was built to answer the harder questions. It is Consultivo's proprietary quantified safety maturity assessment protocol — a structured, scored, and benchmarkable evaluation of all 30 major elements of an OHS management system, validated through 2,000+ audits across 30+ industry sectors.

"ProtoSafe doesn't just tell you where the gaps are. It tells you how big they are, how critical they are, and what to do about them — in order of priority."

The result is a safety maturity score — a number and a star rating that management can track, compare, and improve year on year. Powered by Consultivo's ESGSlate technology platform for data capture, analysis, and reporting.

The problem with compliance-only audits

Pass/fail tells you nothing about risk magnitude

A facility can be IS 14489 compliant and still have critical safety gaps — because compliance criteria have minimum thresholds. ProtoSafe scores every sub-element to reveal exactly how far above or below the minimum each element sits.

The problem with qualitative reports

You cannot manage what you cannot measure

Narrative findings are open to interpretation and impossible to compare across sites or time periods. ProtoSafe's quantified scores give management an objective, consistent baseline — the same methodology applied at every site, every year.

What ProtoSafe adds

A scored, visual, benchmarkable picture of OHS maturity

Element-level scores, star ratings, dashboards, top/bottom 5 analysis, risk distribution, year-on-year trending, and multi-plant benchmarking — all in one state-of-the-art report.

Why ProtoSafe

ProtoSafe™ vs. a standard
qualitative safety audit

A direct comparison of what you receive from a qualitative IS 14489 compliance report versus a ProtoSafe scored maturity assessment.

Feature / Capability IS 14489 Qualitative Audit Scored Audit
(Basic)
ProtoSafe™
by Consultivo
IS 14489:2018 compliance coverage
Indian legal requirements (Factories Act, state rules etc.)Partial
ISO 45001:2018 coverage
IFC / World Bank EHS Guidelines
Global best practices (NFPA, OSHA, OISD, HSE UK)
Industry sector best practices
Quantified element-level scoring
Sub-element level scoring
Overall maturity score & star rating (1–5★)Basic
Top 5 and bottom 5 element analysis
Visual dashboard & data visualisationBasic✓ Full
Risk criticality — High / Medium / Low per gapBasicBasic
Multi-plant benchmarking
Year-on-year trend tracking
Customisable for any sector / standard
Validated through large-scale real auditsVariesVaries✓ 2,000+
The Framework

30 OHS elements.
Every sub-element scored.

ProtoSafe evaluates 30 major OHS elements — each subdivided into multiple sub-elements for granular analysis. Every sub-element is scored against a maximum, producing element-level scores out of 60 and an overall maturity percentage.

Image Placeholder
Replace with ProtoSafe 30-element spider diagram or wheel graphic from actual reports
Management systems
Physical safety
Process safety
People & behaviour
Compliance
Emergency & environment
E1
OHS Policy & Health Policy
E2
OHS Leadership
E3
Education & Training
E4
Employee Participation & Motivation
E5
Communication
E6
Documentation
E7
Compliance with Statutory Requirements
E8
New Equipment Review & Inspection
E9
Accident Reporting, Analysis & Investigation
E10
HIRA & Risk Control
E11
Safety Inspections & Audits
E12
OHS Objectives & Targets
E13
First Aid & Occupational Health Centre
E14
Personal Protective Equipment
E15
Tanks & Storage Vessels
E16
Machine & General Area Guarding
E17
Electrical & Personal Safeguarding
E18
General Working Conditions
E19
Work Zone Monitoring System
E20
Prevention of Occupational Diseases
E21
Work at Height, Confined Spaces, Hot Work
E22
Fire Prevention, Protection & Fighting
E23
Emergency Preparedness Plans
E24
Process & Plant Modification Procedure
E25
Chemical Storage & Transportation
E26
Hazardous Waste Handling & Disposal
E27
Vehicular Traffic Safety
E28
Safety in Storage & Warehousing
E29
Contractor Safety Systems
E30
Mining Safety

Every element is scored out of 60. Sub-elements are scored individually. Gaps are risk-rated High / Medium / Low.

The Maturity Model

Where does your organisation stand?

ProtoSafe uses a 1-to-5 star maturity rating — a universal language for safety performance that every level of management can understand and act on.

Below 50%
Critical
Significant non-compliances. Immediate management action required. High incident risk.
50–65%
Developing
Basic systems in place. Notable gaps in implementation and compliance. Improvement plan needed.
Most organisations
66–80%
Moderate
Reasonable compliance. Systems present but inconsistently implemented. Areas for improvement visible.
81–95%
Advanced
Strong, consistently implemented safety systems. Above-average performance. Minor gaps only.
96–100%
Excellence
World-class safety management. Benchmarks with global best practice. Exemplary performance.

ProtoSafe star rating — based on overall assessment score across all 30 elements

The ProtoSafe Report

A report that
earns its keep.

Every ProtoSafe assessment culminates in a state-of-the-art report — not a document to file away, but a management tool designed to drive decisions and track progress.

The report is reviewed by a senior domain expert with 30+ years of experience before delivery — ensuring interpretation is not left to junior analysts.

A
Project Details, Scope & Methodology

What was audited, against which standards, by whom, and how — establishing full transparency and traceability

B
Executive Summary with Visual Analysis

Overall score, star rating, top 5 and bottom 5 elements, comprehensive OHS system overview — designed for C-suite review

C
Scored Dashboard & Data Visualisation

Bar charts, spider diagrams, and risk distribution charts across all 30 elements and their sub-elements

D
Detailed Findings — Compliance & Gaps

Findings against each requirement: risk criticality (High / Medium / Low), allocated score, and achieved score

E
Recommendations Against Each Gap

Practical, prioritised recommendations with realistic actions — not generic advice

F
Photo Gallery

Annotated photographs of noteworthy efforts and gaps — helping management understand the on-ground reality

G
Conclusion & Annexures

Strategic summary of strengths, critical areas, and supporting reference material

Report Cover Mockup
Replace with actual ProtoSafe report cover image — the branded document visual used in the methodology PDF
Executive Summary Dashboard
Replace with screenshot of actual ProtoSafe dashboard — bar chart of 30 element scores (available in methodology PDF slide 12)
Star Rating & Risk Distribution
Replace with screenshot of star rating + risk donut chart from actual ProtoSafe executive summary (available in methodology PDF slide 13)
Sector Protocols

Seven specialist protocols.
Every major industry covered.

ProtoSafe is not a one-size-fits-all checklist. Each sector protocol is tailored to the specific hazards, legal requirements, and operational characteristics of that industry — then customised further for each client.

Image: Manufacturing plant floor

Manufacturing & Process Plants

Covering power plants, chemical plants, cement, steel, food processing, and general manufacturing. Focus on process safety, machine guarding, and statutory compliance.

Process hazards · HIRA · Machine safety
Image: High-rise building / mall interior

Commercial Buildings & High-Rise

Multiplexes, hypermarkets, retail outlets, hotels, hospitals, and high-rise commercial buildings. Focus on fire safety, life safety, and NBC 2016 compliance.

Fire safety · Life safety · NBC 2016
Image: Warehouse racking operations

Warehouses & Logistics Hubs

Storage facilities, distribution centres, and logistics operations. Focus on racking safety, material handling, fire suppression, and journey management.

Racking · MHE · Fire suppression
Image: Mine site / mining operations

Mines

Surface and underground mining operations. Focus on Mines Act compliance, dust management, ground control, and emergency preparedness specific to mining hazards.

Mines Act · Ground control · Dust
Image: Construction site / scaffolding

Construction Sites

Building construction, infrastructure, and civil works. Focus on working at height, scaffolding, contractor management, and site safety management systems.

Work at height · Scaffolding · Contractor
Image: Refinery / petrochemical plant

Refineries & Petrochemicals

High-hazard process units, refineries, and petrochemical complexes. Focus on process safety, HAZOP, PSM, and stringent permit-to-work systems.

Process safety · HAZOP · PSM
Image: Custom / bespoke protocol visual

Customised Protocols

Any sector or organisation requiring a bespoke protocol — incorporating client-specific standards, customer requirements, or unique operational environments.

Bespoke · Client standards · Any sector
+

Your sector

Don't see your industry? ProtoSafe can be customised for any operational environment.

Discuss your requirements →
Assessment Criteria

What ProtoSafe is measured against

ProtoSafe scoring is based on compliance with — and performance against — a comprehensive set of national and international standards, guidelines, and best practices.

Indian Standards & Legislation

Statutory requirements applicable in India

  • IS 14489:2018 — BIS Code of Practice for OHS Audit (primary statutory basis)
  • Factories Act 1948 and applicable state factory rules
  • Gas Cylinder Rules, SMPV Rules, Petroleum Rules, MSIHC Rules
  • State Fire Service Acts, IS-2190, IS-2189, IS-636
  • CEA Safety Regulations, Indian Electricity Rules 1956, IS 3043
  • National Building Code 2016, NFPA 101, Lightning Protection Standards
  • Mines Act & Rules, MV Act / CMVR Rules

International Standards & Best Practices

Global frameworks applied in ProtoSafe scoring

  • ISO 45001:2018 — International OHS Management System Standard
  • IFC Performance Standard 2 — World Bank Group EHS Guidelines
  • NFPA standards (70E, 780, 13, 101, and others)
  • OSHA standards and voluntary guidelines (US)
  • OISD (Oil Industry Safety Directorate) standards
  • HSE UK guidance and approved codes of practice
  • FM Global, CDC/NIOSH, and industry-sector best practices
ESGSlate Platform
Replace with screenshot of ESGSlate data capture interface or audit module — shows the technology dimension of ProtoSafe
Powered by ESGSlate™

Protocol meets technology.

ProtoSafe is the methodology. ESGSlate is the platform that makes it work at scale. Consultivo's proprietary technology captures, processes, and visualises audit data — ensuring every assessment is consistent, traceable, and comparable.

This is what separates ProtoSafe from a spreadsheet-based audit: structured data capture, automated scoring, and a reporting engine that produces state-of-the-art visual reports without manual tabulation errors.

📱
Structured data capture

Consistent, traceable data entry during on-site activities — no paper, no transcription errors

📊
Automated scoring engine

Sub-element scores calculated in real time against defined protocol weightings

📈
Benchmarking analytics

Cross-site, cross-year comparison dashboards for multi-location programmes

📄
Report generation

Visual, branded, state-of-the-art reports with dashboards, charts, and photo galleries

ProtoSafe in Action

Validated through 2,000+ audits.
Three stories.

Mining & Construction

3-Year Maturity Improvement Programme — 25 Sites

A major mining and construction conglomerate needed a consistent safety benchmark across 25 locations with 4,000+ workpersons. Consultivo developed a customised ProtoSafe protocol, implemented it across all sites, and tracked year-on-year maturity scores. Consistent positive improvement trends were demonstrated in annual reassessments.

25 locations 4,000+ workers Multi-year programme ProtoSafe · IS 14489 · ISO 45001
Petrochemicals

High-Hazard Statutory Audit — Naphtha Cracker Complex

A large petrochemical complex required a statutory IS 14489 audit from an independent expert. A multi-discipline ProtoSafe team with Oil & Gas expertise audited 12 associated plants, a captive power plant, and a pipeline to jetty — delivering a scored, risk-rated report that satisfied both statutory and management requirements.

12 associated plants Captive power plant Pipeline to jetty ProtoSafe · IS 14489
Automotive

National Dealership Safety Programme — 1,200+ Units

An international automotive manufacturer needed a safety programme across its entire dealer network in India. A custom ProtoSafe protocol was developed for automotive dealerships and deployed across 1,200+ units — with scoring, multi-unit benchmarking, and analytics guiding the national safety improvement programme.

1,200+ units Pan-India Ongoing Custom ProtoSafe Protocol
FAQs

Common questions about ProtoSafe

Everything you need to know before commissioning a ProtoSafe safety maturity assessment.

View full Safety Audit guide →
ProtoSafe is Consultivo's proprietary quantified safety maturity assessment protocol. Unlike a standard IS 14489 compliance audit, ProtoSafe scores each of the 30 major OHS elements and all their sub-elements against a defined maximum — producing a star rating, visual dashboard, top/bottom 5 analysis, and benchmarking data, alongside full IS 14489, ISO 45001, and IFC/World Bank EHS Guidelines coverage. It has been validated through 2,000+ safety audits across 30+ industry sectors.
A standard IS 14489 audit produces a qualitative compliance verdict — compliant or non-compliant against each requirement. ProtoSafe produces a quantified maturity score for every element and sub-element, a star rating, visual dashboards, top and bottom 5 analysis, and multi-plant benchmarking. It fully covers IS 14489 but also incorporates ISO 45001, IFC EHS Guidelines, global best practices, and sector-specific requirements — making it far more informative for management decision-making.
ProtoSafe is an assessment protocol — a structured, validated methodology — not standalone software. Audit data is captured and processed on Consultivo's proprietary ESGSlate technology platform, which generates the scored outputs, dashboards, and benchmarking analytics. The combination of the ProtoSafe protocol and the ESGSlate platform is what delivers the final state-of-the-art report. Clients receive the report and outputs — they do not need to purchase or operate any software themselves.
ProtoSafe has seven sector-specific protocols: manufacturing and process plants, commercial buildings and high-rise structures, warehouses, mines, construction sites, refineries and petrochemical plants, and fully customised protocols for any sector. All protocols are validated through 2,000+ audits. For industries or organisations with unique requirements — specific customer standards, international criteria, or unusual operational environments — the protocol can be customised accordingly.
Yes — multi-plant benchmarking is one of ProtoSafe's most valued capabilities. Because the same validated protocol and scoring methodology is applied consistently across all sites, organisations can compare performance across 10, 50, or 200+ locations on a like-for-like basis. Annual reassessments using the same protocol enable year-on-year trend tracking. This is particularly valuable for corporate EHS heads managing large plant portfolios, or for investors assessing safety performance across a portfolio of companies.
Yes — ProtoSafe fully incorporates IS 14489:2018 requirements as part of its assessment criteria. A ProtoSafe assessment satisfies the statutory requirement for an IS 14489 safety audit, while also delivering significantly more — scored maturity rating, global benchmark comparison, and detailed analytics. Organisations do not need to commission a separate IS 14489 audit in addition to a ProtoSafe assessment.
Commission ProtoSafe™

Find out exactly where your organisation stands.

Talk to Consultivo's safety team about a ProtoSafe assessment — tailored to your sector, your sites, and your objectives.

IFC World Bank Group

Consultivo is an IFC (World Bank Group) approved independent consultant for EHS and social standards assessments — globally.

Request a ProtoSafe Assessment

Response within 1 business day · consultivo.in/contact-us

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